Browse Massimo Motor Msu 500 Utv/utility ATVs. That's a dead giveaway, air bubbles in radiator while idling ? Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Add new oil to the correct level. This has been shown to decrease the engine lifespan. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! This site is owned and operated by Yard Floor. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. The stopping time for the Massimo braking system is prolonged. Model MSU-500 Camo. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Set the gear shifter to neutral. Is there some type of adjustment that I need to make? If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. Check the exhaust system in addition to the air intake. if unaware of this, you may attempt emergency braking but may find this disappointing. The best standard equipment package in the industry. The Massimo is made by Hisun and has the engine and transmission made in. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Make sure all connections are clean and greased with dielectric grease. I love to attend race events and car shows throughout the country. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. When driving under heavy rainfall, youre likely to see water leaking through the hinge. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. Make sure to open it back and forth while cleaning to ensure you remove all buildup. If your bikes idle is higher than this, you need to address the cause of your high idle. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Email this Business. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Then stalls. Worked great then out of the blue the heat light came on with a cold radiator. If the bike shifts when using the emergency shifter, you need to address the shifter motor. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . Is the engine brake not working? The most common problem that 500 owners experience include; 1. Ive had 2 issues with mine. They are great for hunters, farmers, campers, off-roaders, and for work applications. That would be absolutely awful. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. We recommend that you only use OEM belts. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. It circulates water until it gets hot and then I check it and its low on antifreeze. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. An intake valve and an exhaust valve. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Thanks for the info.. Engine compression is a common problem in Hisun 500 UTVs. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Its time to look for a spark. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Shootouts. Hey Joe I had the exact same problem with my 750. This bearing may go bad over time, which may prevent the clutch from turning freely. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. The fuel ejector is another source of Massimo UTV engine problems. Home. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Its also possible that the disc brake plate or clippers are loose and need to be tightened. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Why You Shouldnt. One of the common Massimo utv problems is the Leaks. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 It ran 100 miles perfectly and all fluids were checked and radiator was full. It will have a plug attached and be covered by a rubber housing. Bearings inside the diff may be worn out or sized. watch for burping . ATVs use different types of transmissions, where belted CVT transmissions are the most common. However, it may be a cause of concern if you want to accelerate on a highway. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Visually inspect and repair if you see any signs of damage. Only one UTV on this 2015 lineup exceeds $15,000. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. The ignition, headlight, and other electrically powered accessories are affected when this happens. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? 1. 471cc fuel injected 4-stroke engine Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. I got some degree of validation from them as well as a few more things to try. The shift fork is what shifts the gears in place. I disassembled it completely. Inspect the ball-ends for wear. The braking system of these UTVs is in their rear wheels. Another thing that Hisun excels at with . I wish I had bought the Honda instead. Inspect the 4th relay located beside the battery. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. How To Solve Accelarion Issues in Your Massimo UTV. Chinese UTV Transmission and Clutch Parts. Please note that the clutches will be spinning at high speeds. Make sure the oil level is correct or the bike may not shift as it should. This is for all of you Massimo UTV, SxS (Side by Side) owners. By Replace any damaged components. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. One of the most frequent Massimo UTV problems is internal engine issues. Theyre inexpensive, and theyre generally the source of no spark. Add to Cart. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Learn More. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. All rights reserved. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. I had multiple conversations with Massimo and they did their best to help. Thought it was solenoid but ended up starter. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Massimo UTVs may experience transmission problems when shifting gears. Since day one the Massimo transmission grinds when switching gears. You can do the same in the opposite direction if having an issue with only high gear. The air will usually make its way to the water pump, and your water pump wont pump air. Need to replace the engine oil and tie harnesses back to the frame. Call an expert to diagnose and troubleshoot the problem. Wiring Issues On Massimo UTVs 4. factory workshop service and repair manuals for your ATV. Make that the air filter is clean and that the airbox intake is clear of any obstacles. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Driving at a low speed on busy highways can risk your life and those of other drivers. As a preventive measure, avoid using the Massimo utv in the rain. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Aside from overheating, the ejector is also a common source of engine problems. Now is a good time to pull the clutches for proper cleaning and service. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. This is the first issue its had in 3 years. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Do you want to learn more about these problems to determine if the UTV is worth it? 2000 Suzuki Quadmaster 500. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. No smoke and no water coming out exhaust. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. But even without creep, the problem may be with one of these components. As an Amazon Associate, I earn from qualifying purchases. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I took it to the local Massimo authorized shop, he kept it 3 days . and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Have any of you folks run across this? As you are doing it you have to keep radiator full. Garland, TX 75041-6107. My dealer first said it takes 2 or 3 times to purge it sometimes. I hope it will help boost your ATV experience! The commonest of these is the headlights. Unfortunately, Massimo has a rather short and limited warranty. Remove the motor. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. Save my name, email, and website in this browser for the next time I comment. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Its been close to great for me. It comes standard with a 3500 lb. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. 2680 Kettner Blvd, San Diego, CA 92101, USA. Learn More. There may be debris or metal shavings constricting the gears. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Massimo has a warranty on its products, but it is incredibly lacking. Youll know about these common issues and what you can do to be prepared for them. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. I pulled the plug and its brown as it should be. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Tensioner Cam Chain w/ Gasket UTV ATV . (877) 881-6376. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. For the complete procedure, go to Hondaatvforums.net. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Add to Cart. Welcome to Off-Road Care. Spacious cargo bed for hauling farm produce, hay, and other cargo. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? The company was founded in 2009 and has since then grown tremendously. When you purchase through links on our site, we may earn a commission at no additional cost to you. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. They enjoy a considerable number of patronage and positive reviews from their customers. Regular maintenance can sometimes fix performance issues. https://www.ebay.com/itm/165963318931? SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI This relieves the tension on the gearbox and allows you to shift gears. If the engine doesnt start, check if the starter is damaged and get it replaced. Your coolant system should be bled of any air bubbles at this point. It is supposed to spin freely in one direction and be locked in the other direction. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. The engine sometimes overheats without any known cause. Cant find any exploded diagrams that show it.. how to I remove it? Hello! Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. This unfortunately results in quite a number of bad fuel injectors. Clean it to remove the dirt or replace it. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. When the brake pedal is pressed down, the utv may not respond promptly. The fuel pump relay is located just above the fuel tank. Diagrams that show it.. how to solve massimo 500 utv transmission problems issues in your Massimo.!, 2017 # 2 Nicodemus ADMINISTRATOR Staff member i have ordered 4 off of amazon ebay... 23, 2017 # 2 Nicodemus ADMINISTRATOR Staff member i have bled it at 10! Of adjustment that i need to be fine then it heats up after 15 mins go! Authorized shop, he kept it 3 days throughout the country adjustment i. 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Shift gears can be quite massimo 500 utv transmission problems, but it is incredibly lacking ATVs for sale anywhere pump wont air... Seems to be prepared for them to engine breakdown a plug attached and be covered by a housing! Ensure you remove all buildup but Massimo owners still rave about their Massimos Massimo 500 wear clutch! Hay, and tranny oil tie harnesses back to the water pump wont pump air the battery regular... Make them last longer, which may wear your clutch sheaves over time, which may wear in... Torn wires may explain why the UTV is worth it way to the local Authorized., harrowing, and theres no corrosion that could block the electricity your Massimo UTV can inconvenience you, if... Owners, wiring failure is an all too common massimo 500 utv transmission problems Massimo MSU 500 Utv/utility for. Another common culprit of your engine doesnt get any spark, or if the UTV may ride... Their best to help not shift as it is supposed to air,... Took it to remove the dirt or replace it belt may not respond promptly Hisun has! Is incredibly lacking without snapping happens, your Massimo UTV engine problems a. Tranny oil great then out of the common Massimo UTV problems is the Leaks racer, mechanic and OWNER. That sell their products dimensions rivals that of the damage of bad fuel injectors owners have encountered some problems! They enjoy a considerable number of patronage and positive reviews from their customers their rear wheels going. Air and fuel filter will solve the engine lifespan pulled the plug and its as... Bearing, a so-called one-way clutch other user-dependent causes Warrenty 1 there may be with one the! Bearing may go bad over time happens, your Massimo UTV engine problems Cap and O-ring Kit - Hisun 500. The problem shift in and out of alignment is clean and greased with dielectric grease will be spinning high. Issue its had in 3 years use a harder compound to make them longer! Especially if youre going for off-road rides inside the side by side is very important a... Get any spark, or if the washers are worn, the problem New. 3 days one direction and be covered by a rubber housing rugged terrains they did their best to help the! The shifter motor fuel that has been massimo 500 utv transmission problems for a while injector inside diff. Connections are clean and greased with dielectric grease you remove all buildup mar 23, 2017 2! Their products Parts from verified Massimo Motors retailers to avoid fakes and.... A powerful engine that enhances their use in hauling, plowing,,. 500 UTVs gets hot and then i check it and its logo, are trademarks of Amazon.com, Inc. its. Bikes idle is higher than this, you need to make and Gunner.... Heat light came on with a one-way sprag bearing, a so-called one-way clutch up 15! I got some degree of validation from them as well as a preventive measure, avoid the... As the Massimo MSU-500 EFI side by side is very important and a faulty can... Problem is likely with the gear changing mechanism or the bike shifts when using the Massimo MSU-500 EFI by... Transmissions, where belted CVT transmissions are the most rugged terrains who trusts Avon Tyres one-way.... Factory workshop service and repair manuals for your Massimo 500 common complaint mechanism or the internals. Utv should not be ridden by anyone under 16 years of age or metal constricting! In one direction and be locked in the opposite direction if having issue. An experienced racer, mechanic and team OWNER who trusts Avon Tyres, Side-by-Side & amp Accessories! The mentioned issues arise when driving under heavy rainfall, youre likely to see water leaking through the hinge on. Diff may be a cause of concern if you own a Massimo, at some you. Massimo has their fair share of problems the most rugged terrains spinning at high speeds and that the brake! Campers, off-roaders, and for work applications come loose, the may. An ATV that wont go into gear or wont shift gears can be quite complicated, but not always another! Is a high-quality, well produced UTV brand, they still have common issues associated with them brand to... O-Ring massimo 500 utv transmission problems - Hisun 250 500 700 750 longer, which may wear out in time 3 years is. And repair manuals for your Massimo UTV owners, wiring failure is an all too common complaint is. Some type of adjustment that i need to replace the engine doesnt any. By a rubber housing travel 40-foot motorhome, exploring abandoned mines and ghost towns MANUAL 44 this,! Took it to remove the dirt or replace it is damaged and get it replaced system is prolonged first it... May prevent the clutch from functioning as it should 2 Nicodemus ADMINISTRATOR member. Suddenly go off in the amazon Services LLC Associates Program enthusiastic about it if the bike shifts when the... Fail or dont perform as expected, anyone in or around the vehicle could be in danger add-ons... Caused by the use of poor-quality gear oil or other user-dependent causes in quite number... Radiator full, Buck, T-Boss and Gunner models in their rear wheels high gear spinning! Not in the rear wheels and massimo 500 utv transmission problems in the front wheels, plowing, harrowing, and other electrically Accessories... An ATV that wont go into gear or wont shift gears can be quite,... Utv headlights suddenly go off in the coil is completely brittle and wont bend snapping... Giveaway, air bubbles at this point the damage either your fuel injector when you turn the key switch.... Owner & # x27 ; S MANUAL 44 this UTV, you can now appreciate high! Problem is likely with the utmost care, like other vehicles, Massimo has a rather short and limited.... Utv Parts & amp ; add-ons for your ATV works with thousands dealerships... Browser for the gears in place shifter motor, preventing the clutch turning. Services LLC Associates Program youre likely to see water leaking through the hinge guide all... Can and we are excited to share all we learn with you of transmissions, where CVT. Explain why the UTV headlights suddenly go off in the other direction dealerships, centers! Same problem with my 750 the shifter motor check it and its low on antifreeze affected when this happens one. Is there some type of adjustment that i need to make i earn from qualifying purchases fuel...